Experimental research of partial regular microreliefs formed on rotary body face surfaces
Abstract
The basic regularities in the influence of processing parameters on the geometrical characteristics of the partially regular microreliefs, formed on the rotary body face surface, are established. Combinations of partially regular microreliefs are formed by using a contemporary CNC milling machine, and an advanced programing method, based on previously developed mathematical models. Full factorial experimental design is carried out, which consist of three factors, varied on three levels. Regression stochastic models in coded and natural form, which give the relations between the width of the grooves and the deforming force, feed rate and the pitch of the axial grooves, are derived as a result. Response surfaces and contour plots are built in order to facilitate the results analysis. Based on the dependencies of the derived regression stochastic models, it is found that the greatest impact on the width of the grooves has the magnitude of the deforming force,followed by the feed rate. Also, it is found that the axial pitch between adjacent toolpaths has the least impact on the width of the grooves. As a result of the full-factorial experiment, the average geometric parameters of the microrelief grooves were obtained on their basis. When used, these values will provide for the required value of the relative burnishing area of the surface with regular microreliefs, and, accordingly, the specified operational properties.
Keyword : aircraft hydraulic systems, ball burnishing, technological parameters, regular microreliefs
How to Cite
Dzyura, V., Maruschak, P., Slavov, S., Dimitrov, D., & Vasileva, D. (2021). Experimental research of partial regular microreliefs formed on rotary body face surfaces. Aviation, 25(4), 268-277. https://doi.org/10.3846/aviation.2021.15889
This work is licensed under a Creative Commons Attribution 4.0 International License.
References
Bakhtizin, R., Urazakov, R., Latypov, M., Ishmukhametov, B., & Narbutovskikh, A. (2017). The influence of regular microrelief forms on fluid leakage through plunger pair of sucker rod pump. Oil Industry Journal, 4, 113–116. (in Russian). https://doi.org/10.24887/0028-2448-2017-4-113-116
Cao, C., Zhu, J., & Tanaka, T. (2020). Influence of burnishing process on microstructure and corrosion properties of Mg alloy AZ31. In S. Itoh & S. Shukla (Eds.), Advanced surface enhancement. Proceedings of the 1st International Conference on Advances Surface Enhancement (INCASE 2019). Lecture Notes in Mechanical Engineering (pp. 97–107). Springer. https://doi.org/10.1007/978-981-15-0054-1
Diltemiz, S., Uzunonat, Y., Kushan, M., & Celik, O. (2009). Effect of dent geometry on fatigue life of aircraft structural cylinder part. Engineering Failure Analysis, 16(4), 1203–1207. https://doi.org/10.1016/j.engfailanal.2008.07.017
Dyshunskyi, V. (1998). Basics of the scientific research. Theory and workshop with softwar. KPI.
Dzyura, V. O., Maruschak, P. O., Zakiev, I. M., & Sorochak, A. P. (2017). Analysis of inner surface roughness parameters of load-carrying and support elements of mechanical systems. International Journal of Engineering, Transactions B: Applications, 30(8), 1170–1175.
Dzyura, V. (2020). Modeling of partially regular microreliefs formed on the end faces of rotation bodies by a vibration method. Ukrainian Journal of Mechanical Engineering and Materials Science, 6(1), 30–38. https://doi.org/10.23939/ujmems2020.01.030
Hamdi, A., Merghache, S. M., Aliouane, T. (2020). Effect of cutting variables on bearing area curve parameters (BAC-P) during hard turning process. Archive of Mechanical Engineering, 67(1), 73–95.
Kindrachuk, M., Radionenko, O., Kryzhanovskyi, A., & Marchuk, V. (2014). The friction mechanism between surfaces with regular micro grooves under boundary lubrication. Aviation, 18(2), 64–71. https://doi.org/10.3846/16487788.2014.926642
Kolker, Y. (1976). Mathematical analysis of machine parts working accuracy. Technika.
Korneev, V. M. (2009). Konstrukciya i osnovy ekspluatacii letatelnyh apparatov: konspekt lekcij. UVAU GA(i). (in Russian).
Krishnaiah, K., & Shahabudeen, P. (2012). Applied design of experiments and Taguchi methods. PHI Learning Private Limited.
Kryvyi, P., Dzyura, V., Tymoshenko, N., & Krypa, V. (2014, 9–13 June). Technological heredity and accuracy of the cross-section shapes of the hydro-cylinder cylindrical surfaces. In International Conference on Materials and Processing and the 42nd North American Manufacturing Research Conference. Paper No. MSEC2014-3946. Detroit. https://doi.org/10.1115/MSEC2014-3946
Kyrychok, P., & Lototska, O. (2011). Experimental studies of the geometric parameters of cylindrical parts of printing machines in the time of complex processing. Journal of Tekhnolohiia i Tekhnika Drukarstva, 3(33), 4–12. (in Ukrainian). https://doi.org/10.20535/2077-7264.3(33).2011.52142
Kuzmin, Yu., Pompeev, K., & Tselishchev, A. (2015). Application of milling machine to impression a regular microrelief on preform surface. Journal of Instrument Engineering, 58(4), 273–277. https://doi.org/10.17586/0021-3454-2015-58-4-273-277
Lazarev, S. V., Khusnutdinov, R. F., Tolmachev, A. A., & Velikanov, A. V. (2008). Aircraft Towing Device, 1–5. https://www.freepatent.ru/patents/2361786
Leshkenova, L. (2002). Increasing the productivity of the processing process and improving the operational properties of the surfaces of holes by the method of surface plastic deformation with the formation of a regular microrelief [Dissertation of Candidate of Sciences, Saratov State Technical University]. Saratov.
Nagit, G., Dodun, O., Slatineanu, L., Ripanu, M., Mihalache, A., & Hrituc, A. (2020). Influence of some process input factors on the main dimensions of the grooves generated during the ball vibroburnishing. In IOP Conference Series: Materials Science and Engineering, 968, 012007. https://doi.org/10.1088/1757-899X/968/1/012007
Nalbant, M., Gokaya, H., & Sur, G. (2007). Application of Taguchi method in the optimization of cutting parameters for surface roughness in turning. Materials & Design, 28(4), 1379–1385. https://doi.org/10.1016/j.matdes.2006.01.008
Ouyang, X., Gao, F., Yang, H., & Wang H. (2011). Two-dimensional stress analysis of the aircraft hydraulic system pipeline. In Proceedings of the Institution of Mechanical Engineers Part G: Journal of Aerospace Engineering, 226(5), 532–539. https://doi.org/10.1177/0954410011413011
Pogodayev, V. (2004). Technological support of surface parameters with partially regular microrelief of friction pair parts [Dissertation of Candidate of Sciences, Omsk State Technical University]. Omsk. (in Russian).
Radionenko, O., Kindrachuk, M., Tisov, O., & Kryzhanovskyi, A. (2018). Features of transition modes of friction surfaces with partially regular microrelief. Aviation, 22(3), 86–92. https://doi.org/10.3846/aviation.2018.6204
Schneider, Yu. (1984). Formation of surfaces with uniform micropatterns on precision machine and instruments parts. Precision Engineering, 6(4), 219–225. https://doi.org/10.1016/0141-6359(84)90007-2
Slavov, S. D., Dimitrov, D. M., & Konsulova-Bakalova, M. Iv. (2021). Advances in burnishing technology. In Advanced Machining and Finishing (pp. 481–525). Elsevier. https://doi.org/10.1016/B978-0-12-817452-4.00002-6
Slavov, S., & Dimitrov, D. (2018). A study for determining the most significant parameters of the ball-burnishing process over some roughness parameters of planar surfaces carried out on CNC milling machine. In MATEC Web of Conferences, 178, 02005. https://doi.org/10.1051/matecconf/201817802005
Slavov, S., Dimitrov, D., & Iliev, I. (2020). Variability of regular relief cells formed on complex functional surfaces by simultaneous five-axis ball burnishing. UPB Scientific Bulletin, Series D: Mechanical Engineering, 82(3), 195–206.
Slavov, S., & Iliev, I. (2016). Design and fem static analysis of an instrument for surface plastic deformation of non-planar functional surfaces of machine parts. Fiability & Durability, Editura “Academica Brancuşi”, 2, 3–9.
Stadnychenko, V., & Varvarov, V. (2019). Results of theoretical and experimental researches of anomalous low friction and wear in tribosystems. Advances in Material, 8(4), 156–165. https://doi.org/10.11648/j.am.20190804.14
State Standard of the Union of USR. (1988). Surfaces with regular microshape. Classification, parameters and characteristics (GOST 24773-81). Moscow. (in Russian).
Voronkov, R. V. (2019). Metody i sredstva povysheniya effektivnosti provedeniya resursnyh ispytanij naturnyh aviacionnyh konstrukci [Avtoreferat dissertacii na soiskanie uchenoj stepeni kandidata tehnicheskih nauk po spec. 05.07.03 – Prochnost i teplovye rezhimy letatelnyh apparatov]. Centralnyjn Aerodinamicheskij Institut imeni professora N.E. Zhukovskogo, Zhukovskij. (in Russian).
Wang, S., Tomovic, M., & Liu, H. (2016). Chapter 2 – Aircraft hydraulic systems. In Commercial aircraft hydraulic systems (pp. 53–60). Academic Press. https://doi.org/10.1016/B978-0-12-419972-9.00002-4
Wu, W., Chen, G., Fan, B., & Liu, J. (2016). Effect of groove surface texture on tribological characteristics and energy consumption under high temperature friction. PLoS ONE, 11(4), e0152100. https://doi.org/10.1371/journal.pone.0152100
Zhang, Y., Zeng, L., Wu, Z., Ding, X., & Chen, K. (2019). Synergy of surface textures on a hydraulic cylinder piston. Micro Nano Letters, 14, 424–429. https://doi.org/10.1049/mnl.2018.5535
Zerti, O., Yallese, M., Khettabi, R., Chaoui, K., & Mabrouki, T. (2017). Design optimization for minimum technological parameters when dry turning of AISI D3 steel using Taguchi method. The International Journal of Advanced Manufacturing Technology, 89(5–8), 1915–1934. https://doi.org/10.1007/s00170-016-9162-7
Cao, C., Zhu, J., & Tanaka, T. (2020). Influence of burnishing process on microstructure and corrosion properties of Mg alloy AZ31. In S. Itoh & S. Shukla (Eds.), Advanced surface enhancement. Proceedings of the 1st International Conference on Advances Surface Enhancement (INCASE 2019). Lecture Notes in Mechanical Engineering (pp. 97–107). Springer. https://doi.org/10.1007/978-981-15-0054-1
Diltemiz, S., Uzunonat, Y., Kushan, M., & Celik, O. (2009). Effect of dent geometry on fatigue life of aircraft structural cylinder part. Engineering Failure Analysis, 16(4), 1203–1207. https://doi.org/10.1016/j.engfailanal.2008.07.017
Dyshunskyi, V. (1998). Basics of the scientific research. Theory and workshop with softwar. KPI.
Dzyura, V. O., Maruschak, P. O., Zakiev, I. M., & Sorochak, A. P. (2017). Analysis of inner surface roughness parameters of load-carrying and support elements of mechanical systems. International Journal of Engineering, Transactions B: Applications, 30(8), 1170–1175.
Dzyura, V. (2020). Modeling of partially regular microreliefs formed on the end faces of rotation bodies by a vibration method. Ukrainian Journal of Mechanical Engineering and Materials Science, 6(1), 30–38. https://doi.org/10.23939/ujmems2020.01.030
Hamdi, A., Merghache, S. M., Aliouane, T. (2020). Effect of cutting variables on bearing area curve parameters (BAC-P) during hard turning process. Archive of Mechanical Engineering, 67(1), 73–95.
Kindrachuk, M., Radionenko, O., Kryzhanovskyi, A., & Marchuk, V. (2014). The friction mechanism between surfaces with regular micro grooves under boundary lubrication. Aviation, 18(2), 64–71. https://doi.org/10.3846/16487788.2014.926642
Kolker, Y. (1976). Mathematical analysis of machine parts working accuracy. Technika.
Korneev, V. M. (2009). Konstrukciya i osnovy ekspluatacii letatelnyh apparatov: konspekt lekcij. UVAU GA(i). (in Russian).
Krishnaiah, K., & Shahabudeen, P. (2012). Applied design of experiments and Taguchi methods. PHI Learning Private Limited.
Kryvyi, P., Dzyura, V., Tymoshenko, N., & Krypa, V. (2014, 9–13 June). Technological heredity and accuracy of the cross-section shapes of the hydro-cylinder cylindrical surfaces. In International Conference on Materials and Processing and the 42nd North American Manufacturing Research Conference. Paper No. MSEC2014-3946. Detroit. https://doi.org/10.1115/MSEC2014-3946
Kyrychok, P., & Lototska, O. (2011). Experimental studies of the geometric parameters of cylindrical parts of printing machines in the time of complex processing. Journal of Tekhnolohiia i Tekhnika Drukarstva, 3(33), 4–12. (in Ukrainian). https://doi.org/10.20535/2077-7264.3(33).2011.52142
Kuzmin, Yu., Pompeev, K., & Tselishchev, A. (2015). Application of milling machine to impression a regular microrelief on preform surface. Journal of Instrument Engineering, 58(4), 273–277. https://doi.org/10.17586/0021-3454-2015-58-4-273-277
Lazarev, S. V., Khusnutdinov, R. F., Tolmachev, A. A., & Velikanov, A. V. (2008). Aircraft Towing Device, 1–5. https://www.freepatent.ru/patents/2361786
Leshkenova, L. (2002). Increasing the productivity of the processing process and improving the operational properties of the surfaces of holes by the method of surface plastic deformation with the formation of a regular microrelief [Dissertation of Candidate of Sciences, Saratov State Technical University]. Saratov.
Nagit, G., Dodun, O., Slatineanu, L., Ripanu, M., Mihalache, A., & Hrituc, A. (2020). Influence of some process input factors on the main dimensions of the grooves generated during the ball vibroburnishing. In IOP Conference Series: Materials Science and Engineering, 968, 012007. https://doi.org/10.1088/1757-899X/968/1/012007
Nalbant, M., Gokaya, H., & Sur, G. (2007). Application of Taguchi method in the optimization of cutting parameters for surface roughness in turning. Materials & Design, 28(4), 1379–1385. https://doi.org/10.1016/j.matdes.2006.01.008
Ouyang, X., Gao, F., Yang, H., & Wang H. (2011). Two-dimensional stress analysis of the aircraft hydraulic system pipeline. In Proceedings of the Institution of Mechanical Engineers Part G: Journal of Aerospace Engineering, 226(5), 532–539. https://doi.org/10.1177/0954410011413011
Pogodayev, V. (2004). Technological support of surface parameters with partially regular microrelief of friction pair parts [Dissertation of Candidate of Sciences, Omsk State Technical University]. Omsk. (in Russian).
Radionenko, O., Kindrachuk, M., Tisov, O., & Kryzhanovskyi, A. (2018). Features of transition modes of friction surfaces with partially regular microrelief. Aviation, 22(3), 86–92. https://doi.org/10.3846/aviation.2018.6204
Schneider, Yu. (1984). Formation of surfaces with uniform micropatterns on precision machine and instruments parts. Precision Engineering, 6(4), 219–225. https://doi.org/10.1016/0141-6359(84)90007-2
Slavov, S. D., Dimitrov, D. M., & Konsulova-Bakalova, M. Iv. (2021). Advances in burnishing technology. In Advanced Machining and Finishing (pp. 481–525). Elsevier. https://doi.org/10.1016/B978-0-12-817452-4.00002-6
Slavov, S., & Dimitrov, D. (2018). A study for determining the most significant parameters of the ball-burnishing process over some roughness parameters of planar surfaces carried out on CNC milling machine. In MATEC Web of Conferences, 178, 02005. https://doi.org/10.1051/matecconf/201817802005
Slavov, S., Dimitrov, D., & Iliev, I. (2020). Variability of regular relief cells formed on complex functional surfaces by simultaneous five-axis ball burnishing. UPB Scientific Bulletin, Series D: Mechanical Engineering, 82(3), 195–206.
Slavov, S., & Iliev, I. (2016). Design and fem static analysis of an instrument for surface plastic deformation of non-planar functional surfaces of machine parts. Fiability & Durability, Editura “Academica Brancuşi”, 2, 3–9.
Stadnychenko, V., & Varvarov, V. (2019). Results of theoretical and experimental researches of anomalous low friction and wear in tribosystems. Advances in Material, 8(4), 156–165. https://doi.org/10.11648/j.am.20190804.14
State Standard of the Union of USR. (1988). Surfaces with regular microshape. Classification, parameters and characteristics (GOST 24773-81). Moscow. (in Russian).
Voronkov, R. V. (2019). Metody i sredstva povysheniya effektivnosti provedeniya resursnyh ispytanij naturnyh aviacionnyh konstrukci [Avtoreferat dissertacii na soiskanie uchenoj stepeni kandidata tehnicheskih nauk po spec. 05.07.03 – Prochnost i teplovye rezhimy letatelnyh apparatov]. Centralnyjn Aerodinamicheskij Institut imeni professora N.E. Zhukovskogo, Zhukovskij. (in Russian).
Wang, S., Tomovic, M., & Liu, H. (2016). Chapter 2 – Aircraft hydraulic systems. In Commercial aircraft hydraulic systems (pp. 53–60). Academic Press. https://doi.org/10.1016/B978-0-12-419972-9.00002-4
Wu, W., Chen, G., Fan, B., & Liu, J. (2016). Effect of groove surface texture on tribological characteristics and energy consumption under high temperature friction. PLoS ONE, 11(4), e0152100. https://doi.org/10.1371/journal.pone.0152100
Zhang, Y., Zeng, L., Wu, Z., Ding, X., & Chen, K. (2019). Synergy of surface textures on a hydraulic cylinder piston. Micro Nano Letters, 14, 424–429. https://doi.org/10.1049/mnl.2018.5535
Zerti, O., Yallese, M., Khettabi, R., Chaoui, K., & Mabrouki, T. (2017). Design optimization for minimum technological parameters when dry turning of AISI D3 steel using Taguchi method. The International Journal of Advanced Manufacturing Technology, 89(5–8), 1915–1934. https://doi.org/10.1007/s00170-016-9162-7